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Stepped Needle Manufacturing | Medical Device Components | Zegatec

Stepped Needle Manufacturing
1. Stepped Needle Processing Technology

A Stepped Needle is a specialized medical needle constructed by joining multiple micro-tubes with different outer diameters, creating a step-down structure toward the needle tip.

This stepped structure is commonly used in intraosseous infusion systems to prevent excessive penetration during emergency procedures, particularly in pediatric or emergency medicine applications.

Stepped needles are also used in central nervous system drug delivery systems such as CED (Convection-Enhanced Delivery), where the stepped design helps prevent drug backflow along the needle tract and maintains stable delivery pressure.

Zegatec provides advanced precision machining and laser welding technology capable of securely joining micro-tubes with different diameters while maintaining structural strength and dimensional accuracy.

The thicker shaft section provides structural support while the thinner tip allows precise tissue penetration.
All components are manufactured based on customer drawings and technical specifications through OEM/ODM precision machining services.

You can also explore our special medical needle components and precision manufacturing products here:
Special Needle Components

2. Zegatec Production Specifications

Material: Medical-grade stainless steel (SUS 304 / other alloys available upon request)
Needle Type: Multi-diameter welded stepped needle structure
Available Gauge: Custom gauge manufacturing for each step section
Available Length: Custom manufacturing based on customer drawings
Applications: Intraosseous infusion needles and specialized medical device components

Zegatec is a medical device manufacturer specializing in medical stents and precision needle products.

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